Here’s an interesting subject. Runway foaming by CFR prior to a gear up landing. Used to pretty common, isn’t as much so these days, but for some pretty specific reasons. Personally, I find it beneficial, it certainly doesn’t hurt. But these days, it’s not as easy to foam a runway as it used to be.
Back in the day, when runway foaming was more common, there were both dedicated fire trucks for that known as foam tenders, as well as a specialized used for it. Foam tenders were multi-thousand gallon water/foam crash trucks that were usually tractor-trailer type, with the tank-trailer being multi-use for firefighting, resupply of dedicated crash fire trucks, and an extendable wide spray bar system on the back end used specifically for laying down a foam blanket on a runway. Back then, the firefighting foam used was known as protein foam. Protein foam was a very viscous foam that was good for use in fire suppression or firefighting, but was best used for vapor protection to prevent fires, being placed in thick form over fuel spills and containing the fuel vapors so they would not ignite, especially when cutting operations are in progress during rescue, or anything else that may produce sparks such as aircraft damage to electronics before power is removed. These qualities of protein foam made it perfect for runway foaming operations.
Protein foam began to get replaced by Aqueous Film Forming Foam in the 1980s, the one that has since been found to cause cancer, AFFF was cheaper to produce, and had much better fire suppression qualities than protein foam, but being a thinner and less viscous foam than protein foam, it wasn’t the best for runway foaming operations as the foam blanket didn’t last as long, and had to be reapplied more often in order to maintain its integrity than protein foam had to. With protein foam going away, the foam tender crash trucks went with it, as did their ability to quickly and efficiently apply a foam blanket on a runway,
AFFF, and even the new foams that have replaced it, can be applied to runway foaming operations, but it has to be done with a turret or handline application, which causes a few issues that have to be dealt with. First, it takes more time to apply a foam blanket because it takes longer to apply it somewhat uniformly on the runway surface. Second, without a dedicated foam tender truck, regular crash trucks have to apply the foam blanket itself, which requires them to use about 1/4 to 1/3 of their onboard foam/water, which they then need to be refilled before the aircraft making the belly landing comes in to land (assuming a small airport with only one crash truck), and the AFFF foam blanket needs to be applied mot too long before the landing occurs. Still, this can be done and it does have advantages, it certainly doesn’t hurt to have applied before a landing with a gear malfunction.
These days, because of the above limitations, runway foaming is offered by larger crash rescue departments at larger airports, but is generally by request at smaller airports, such as the situation with the Cessna 401, where the aircrew specifically requested to have a foam blanket applied. You can see the foam blanket is not extremely thick, and was applied in a sweeping pattern, as that the best the crash truck’s turret could do with modern foams, they can’t apply a uniform blanket, at least not without taking a very somewhat time to do.
There was an accident in 1999 at LAS involving a Hawker-600 corporate jet. The Hawker had taken off from SLN, and on liftoff, a main landing gear tire burst as it was retracting into the gear well. The exploding tire took out hydraulic lines in the gear bay that weren’t fully protected. Hydraulics were progressively lost as fluid leaked out. The crew ran the appropriate checklists, noting that they wouldn’t have normal landing gear extension or flaps, among other things, and decided to continue to LAS as they needed to burn down fuel anyway. Arriving at LAS, the preparations for landing were made. Manual gear extension didn’t work, so the choice was made for a gear up landing on RW 19L. Reportedly, CFR made preparations to foam the runway but the PIC didn’t want it due to concerns about directional control after touchdown. Truthfully, on touchdown in a gear up landing, you’re really just along for the ride until the plane stops. For the no-flap gear up landing, a fairly high approach speed was needed, but due to the light weight of the plane, not exceptionally high. Still, on touchdown the plane slid about 3/4 of the way down the 9700’ runway. The Hawker has a center keel skid plate under the fuselage, and this was worn through on the long slide-out, which resulted in the pool of hydraulic fluid that had leaked out and was in the center box area to ignite, we well as a fuel tank compromised from the skid plate wear being punctured and leaking, which also ignited as the jet slid to a stop. No injuries luckily as everyone egressed, but a foam blanket, even one applied at 1/3 and 2/3 down the runway, would definitely have helped.
Video below of the incident..
View: https://youtube.com/watch?v=rzxTMDpLOvQ